Made by Scott Emrick
For the local musical production of Hunchback of Notre Dame I created seven masks. Six are typical gargoyles some based on actual Notre Dame gargoyles, the seventh being a saint. I used the original process and recipe in Jonni’s book to create them.
I first had to create a form to build them on starting with a styrofoam manikin head. I reinforced the head with plaster cloth wrap strips.
I used an old action figure from when I was a boy to figure out the designs for the masks. I then made a full size sculpture in clay on the mask form. I covered that with paper mache. After it dried I removed the mask, trimmed and sanded as necessary. I then painted the mask with monster mud which was part gray latex paint and part thinset (for the stone like texture and hardness).
I finished with a thin black wash (water and acrylic paint) and some lighter gray/white dry brush for highlight areas. Lastly I added a black braided elastic strap threaded through two slits in the mask and hot glued to itself. Last a cord stop made the mask adjustable.