Hello, Iâ€™m Julie Ellis, Iâ€™m married with 2 sons, a lovely daughter-in-law and 5 wonderful grandchildren. Iâ€™ve been a professional paper hanger, worked in a bronze casting foundry in the wax chasing department, and my husbandâ€™s a concrete contractor so I do his office work. I started my art â€œcareerâ€ with oils and pastels and after working at a bronze foundry I tried my hand at sculpting. Iâ€™ve also created decorative concrete stamps. My experience has been wide and varied. Itâ€™s been an adventure. After coming across Jonniâ€™s website and getting her â€œAnimal Sculptureâ€ paper mache book itâ€™s opened the door for me to create large pieces of art that up to this point Iâ€™ve not been able to afford. Thank you Jonni!
Mountain Lion: 59â€ nose to tail/ 54â€ tall from bottom of base to top of lion/ 46â€ at the widest part of the base/ 12â€ body width.
1: I made a 1â€ graph on the photo I used then enlarged it to a 5â€ graph on a 2â€ x 4â€™ x 8â€™ sheet of Styrofoam (instead of cardboard). My son welded an armature for me using 3/8â€ rebar and attached it to a square base. You can see some of the armature in the photo. The armature is oblong with bars attached for leg supports. The leg supports were 4â€ from center but I think it would have been better at 5â€ from center since the figure is 12â€ wide. Had my hands full there!
I used a Demand hot knife to carve where the rebar would fit on the Styrofoam. Using insulation foam spray, wire, hot glue and anything I could get my hands on, I attached the Styrofoam to the rebar and glued Styrofoam spacers between the body and legs. Then I began developing the figure with newspaper and masking tape as in â€œAnimal Sculptureâ€. For support for the rock base Donnie welded rebar to attach the legs making it more stable and give it more strength. It also gave me something to start building the rocks on.
2: I put a layer of paper mache clay on the mountain lion figure. I realized after putting cement on the fox I needed to make the pm clay pretty rough so the cement has something to hang on to. So I put another rough layer on. This is somewhat similar to using wire on a house to apply stucco. You can see how rough I made it in my photo. I put a cement bonding agent on the pm clay coated figure preparing it for cement. I think any cement bonding agent will do the job. Ask your local supplier about it.
3: For the rock base I used large pieces of Styrofoam to fill the void then wrapped it with chicken wire and tied it to the rebar armature. I stuffed voids with newspaper and some plastic sacks (recycling!) The places I couldnâ€™t reach to stuff paper I used the foam spray to fill voids. I prepped the foam spray areas with bonding agent. Where there was chicken wire exposed I felt the cement would go through and hold to the wire. Think if I was to do it again Iâ€™d put pm clay on the base. There are some great websites to help you with color and texture for rocks.
4: ALWAYS ALWAYS! USE GLOVES! Cement will eat your hands alive. I used white QUIKWALL Bonding cement for my final layer. Itâ€™s very fibrous and strong and Iâ€™ve used it for other cement projects. It has a course texture due to the fibers in it. You can pat it gently to bring up some cream but for the most part if youâ€™re applying it by hand itâ€™s not a smooth surface unless you use a cement trawl.
Cementing the fox I turned the figure on itâ€™s back and put cement on the belly first then after it hardened I turned it over to put the top cement on. I put bonding agent on the dry cement, allowed it to dry, and then while attaching the top wet cement I moistened the dry cement with bonding agent and attached the wet cement to dry. The mountain lion was too large to do this so I had to fight gravity. ( Drier cement.)
I recommend not mixing more than a half bag at a time. ( Even less until youâ€™re used to it.) Put the dry mix in a wheel barrow (any container you can mix in) and gradually add water. Get it to a little thicker than cake batter consistency. Make cement patties and put them on your sculpture. The cement will start to set up and when it gets too firm I put my hands in water shake them off and work moisture into the patties. It helps if youâ€™re in the shade so it doesnâ€™t go to fast. When youâ€™re done spray your sculpture with water and cover it with plastic so it can cure slowly. Spray it several times a day for three days. The longer it stays moist the stronger it gets. Some modern dams are still curing years later.
5: Coloring: I use Flex cement concrete stain for my color vs. acrylic paint. I like that itâ€™s transparent and has the benefit of being a sealer as well as a color. Saves you a step. There are many different concrete stains.